KAIVAC - Installing on AC units

Modified on Tue, 14 Jan at 1:46 PM

Instructions for Armor 4, 12V Power Supply, and Amp Clamp

Components Overview

This document describes the wiring connections required for integrating the following components:

  1. Armor 4

    • Orange Wire: 12V Power input

    • Green Wire: Ground

    • Red Wire: Input signal

  2. 12V Power Supply

    • Red Wire: Power output (+12V)

    • Black Wire: Ground output

  3. Amp Clamp (Donut Sensor)

    • Red Wire: Signal output

    • Black Wire: Ground



Wiring Instructions

Step 1: Connect Ground Wires

  1. Gather the ground wires from all components:

    • Black wire from the 12V Power Supply

    • Black wire from the Amp Clamp

    • Green wire from Armor 4

  2. Connect these three ground wires together at a common ground point.

Step 2: Connect 12V Power Wires

  1. Take the red wire from the 12V Power Supply (providing +12V).

  2. Connect it to the orange wire of the Armor 4 (12V input).

Step 3: Connect Signal Input Wires

  1. Take the red wire from the Amp Clamp (signal output).

  2. Connect it to the red wire of the Armor 4 (input signal).

Final Connection Summary

  • The ground point connects the black wires from the 12V power supply and amp clamp to the green wire of the Armor 4.

  • The power point connects the red wire from the 12V power supply to the orange wire of the Armor 4.

  • The signal line connects the red wire from the amp clamp to the red wire of the Armor 4.

Additional Notes

  • Ensure that all connections are securely fastened to prevent accidental disconnection or signal loss.

  • If using a terminal block or connector for the ground point, ensure that the connector can handle the current and voltage specifications of the system.

  • Double-check the polarity of each wire before powering on the system to avoid potential damage to the components.

Safety Precautions

  • Always disconnect the power supply before making any wiring changes.

  • Use appropriate insulation for exposed wires to prevent short circuits.

  • Ensure that the amp clamp is properly positioned around the conductor for accurate current measurement.

Troubleshooting

  • No Power to Armor 4:

    • Check the connection between the red wire of the power supply and the orange wire of the Armor 4.

    • Verify that the power supply is providing the correct voltage.

  • No Signal Detection:

    • Ensure that the amp clamp is securely connected and properly aligned.

    • Check the connection between the red wire of the amp clamp and the red wire of the Armor 4.

  • Intermittent Connection Issues:

    • Inspect all wire connections for loose or poorly crimped terminals.

    • Ensure that there is no corrosion or debris on the connectors.

Diagram Reference (Optional)

For visual learners, a wiring diagram can further clarify these connections. Please refer to the attached image or schematic for additional guidance.

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